Tag Archive for kaizen

The Amateur Mechanic

I find working on my motorcycle both satisfying and humbling.

Some of my friends, including those who also ride, are often surprised I do some of my own maintenance. It’s simple stuff, mostly, like changing the oil and filter, changing the brake fluid, or swapping the brake pads. This week I changed the battery, and I hope to put new spark plugs and cables on her soon.

My mechanic friends, on the other hand, stop just short of patting me on the head and saying, “That’s cute, kid.” I don’t have the tools or the right combination of skill and desire to get much fancier than that. I don’t need the front wheel falling off the fork at 60mph, or the whole thing going wobbly because I didn’t align the rear axle.

Also, I find it’s the little things that kick my ass. Consider this negative battery terminal:

Designed by Satan

The access hole to get to it is just a hair bigger than the terminal block itself, and the cable connection blocks the view of the nut. To make matters worse, the cables and the chassis make it impossible to go at the nut straight on with a screwdriver. What should take seconds becomes several clumsy minutes of cussing and dropped screws.

I also have a superpower: I can banish screws into the fifth dimension, never to be seen again. When I first removed the positive screw port, it tumbled into the chassis somewhere. I heard it *clink* against metal, but it never made it to the ground. I searched all around the gap it fell into, rocked the bike to shake it loose, all to no avail.

Knowing my luck, I worried it was sitting neatly in a gap in the drive chain, waiting to get pulled into the sprockets and tear them apart. This led to a new experiment: opening the sprocket guard to double check. No screw, just more lost time and an opportunity to remove some chain lube build-up.

Another screw disappeared from the battery cover some time ago (probably when I installed the battery minder cables). This one was 25mm (about 1″) long. You’d think it’d have been easy to find. Nope. Fifth dimension, man.

I’d also been searching for the radiator fill cap for some time. As in, since last season. Yes, you can laugh. The coolant reservoir is easy to spot. Even after consulting my trusty Haynes manual, I just could not find the damned fill cap. Someone even tried to tell me my bike doesn’t have coolant, just a radiator fan, because it’s “only” a 600.

I looked it up again this week while I had the manual in hand, noted again that it said “behind the passenger foot peg” and consulted the photos. No, still not making sense. But then I shifted perspective a little, saw a knob, leaned down farther. . .

“AHA!” So loud my daughter came outside wondering if I’d broken something, or if I’d tipped the bike over on my head. (She has such confidence in her dad.)

The cap was tiny, it was camouflaged, and it’s probably also a fifth-dimensional object only visible when the stars align in proper configuration.

Okay, maybe not. But the tube itself is no fatter than a #2 pencil, so it probably just didn’t register as a the reservoir fill in my mechanically-challenged brain.

(Side note: I felt a lot less stupid when purchasing the coolant today. I hit an auto parts store and told the clerk I just needed coolant for my motorcycle. He looked at me like I was speaking Greek, and no shit, I had to repeat it twice and say, “You know, the stuff that goes in a radiator?” before he pointed me to the right aisle.)

There’s a lot of satisfaction in saying, “I did this!” Even for simple tasks. It reminds me I’ve got a lot to learn, too. It’s kaizen: continual improvement. Just like my wife, Lenore’s pretty good at keeping me in my place.

Now on the Summer agenda is flushing the whole coolant system. This requires removing the gas tank, which the Haynes manual rates as two wrenches (of five) in difficulty. We’ll see.

Hard to believe I’ve had Lenore for eight years now. I’d like to upgrade before long, but in the meantime, she’s been a great practice bike. If I can keep her running, I should be able to do the same for the Harleys and Indians I’ve been eyeballing.

Right?

About Mike Oliveri

Mike Oliveri is a writer, martial artist, cigar aficionado, motorcyclist, and family man, but not necessarily in that order. He is currently hard at work on the werewolf noir series The Pack for Evileye Books.